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Benefits of Automatic Baling Wires

Baling wire is strong, durable, and highly useful for securing materials within various agricultural and industrial applications. It can hold hay bales, fencing, tools, wooden logs, cardboard, textiles, and other materials together for more accessible transport and storage. It is also an excellent means of securing equipment and materials to a surface for safety and ease of use. Although the manual application of baling wire is relatively common, the process can be difficult and time-consuming for large-scale operations. Many operations have incorporated automatic balers to simplify and streamline the baling wire application process.

Automatic Baling Wires

Automatic balers offer an easy means of applying baling wire with a high degree of speed and efficiency. They collect and condense the material into manageable, compact bales. These bales are held together by wire specially designed for compacting applications. Baling wire is flexible, easy to bend, and retains its dimensions and strength when under stress exerted by the baled materials.

Baling wire is available in a wide range of materials and diameters to meet various application needs. The strength required by most baling applications necessitates a strong wire material, which is why the majority of baling wire is composed of iron or steel. Galvanized steel has become popular for applications that include exposure to outdoor environments and high moisture levels to protect the wire from rust and corrosion. Baling wire may also be annealed to enhance the wire’s flexibility or ductility while retaining a high level of strength. Auto balers must use the appropriate baling wire for the material to ensure optimal baling speed and efficiency.

Automatic Baling Wires

Industrial Applications of Automatic Baling Wires

The versatility and flexible strength of automatic baling wire make it ideal for use in a wide range of industrial applications where material compaction and bundling are regularly required. Automatic balers pack material together more reliably than manual baling and allow users to bundle specific quantities into each bale for more precise management and efficiency. Some applications that benefit from automatic baling wire include:

  • Agricultural: Round, square, and rectangular hay baling equipment comes in vertical and horizontal baler configurations.
  • Recycling: Metal, cardboard, and plastic compactors create bales of recyclable materials for processing.
  • Repair: Baling wire can repair and reinforce wire fencing and mesh.
  • Construction: Construction supplies and materials are often stored and transported in bales. Metal pipes, wooden and metal structural supports, exterior siding, and flooring materials are all easier to inventory and move around when secured in equally sized bales.
  • Automotive: Automotive manufacturers and repair shops use automatic wire balers to condense and secure bales of recyclable materials for disposal. Also, repair shops will often use baling wire to secure components such as mufflers and exhaust pipes.

Outstanding Automatic Baling Wire From Coastal Wire

At Coastal Wire, we are committed to providing the highest quality automatic baling wire for our customers in every industry. We understand the importance of flexible and robust wire for many applications, which is why we offer an extensive selection of baling wire options. Our portfolio includes options ranging from coiled and boxed wire to galvanized, double-loop, and bright wire in various diameters and materials.

Unlike other baling wiring suppliers, we anneal every inch of our wiring, so you don’t have to worry about weak points or hot spots. We are pleased to provide Super Soft tensile wire for added flexibility without compromising strength. Whether you need weatherproof wiring for hay baling or heavy-duty baling wire for industrial recycling, we have everything you need.

To learn more about Coastal Wire’s comprehensive baling wire portfolio for both manual and automatic baling operations, contact our experts or request a quote today.

Types of Baling Wire

High-quality baling wire will meet strict metallurgical standards. Baling wire manufacturers must put their products through comprehensive pre-production materials testing to ensure the product will function optimally in its intended application environment.

At Coastal Wire, we test all rods in our plant before undergoing the annealing process, which elongates the raw material into baling wire without sacrificing tensile strength. This practice is done by heating each coil in small annealing furnaces and cooling it to room temperature using a slow-cooling process.

We’ve produced and sold thousands of tons of baling wire and our consistent performance has earned us partnerships with multiple baler manufacturers. All rod purchases must be approved by our Chairman, who has more than 25 years of experience in the steel industry and a PhD in metallurgical engineering.

This blog post will explore baling wire and its uses across a myriad of applications.

What is Baling Wire?

Baling wire is typically made from iron or steel and sold in reels or rolls. Baling wire comes in a variety of options and most baler machinery is only compatible with specific types. Some of these options include:

  • Galvanized baling wire
  • Black annealed baling wire
  • Single loop baling wire
  • Double loop baling wire

While initially used as a method to hold bales of hay together, its continued use in multiple industries is a testament to the versatility and strength of baling wire as a tool. While the agricultural industry still uses baling wire, other industries have found uses for it as well.

Baling Wire Applications

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Types of Bailing Wire

Baling wire has been found useful in a variety of industries, such as:

  • Agricultural. The agricultural sector has used baling wire for well over a century as a means to hold together bales of hay, straw, cotton, and other crops for more convenient usage, storage, and transport. While farmers and ranchers once created the bales by hand and manually tied them together with baling wire, this process has now been automated by most larger operations using mechanical balers.
  • Recycling. The recycling industry uses balers to bind compress recycled material, such as cardboard, textiles, aluminum, paper, and plastic. Baling wire is used to hold these bales together for storage and transportation.
  • Construction. The construction sector relies on baling wire to keep materials organized. Baling wire is often used to bundle lumber or other building materials for safe transport and convenient on-site storage.
  • Waste management. Adding a waste baler to a trash compactor creates bales of compacted waste held together using baling wire. These compacted bales take up about a third of the landfill space required by un-compacted waste.
  • DIY projects. Home vehicle mechanics often turn to baling wire to tie up loose mufflers. Farmers and ranchers use baling wire to mend fences and cages.

Baling Wire From Coastal Wire

At Coastal Wire, we are experts in the development and production of baling wire. Our products feature some of the lowest wire breakage in the industry. We also offer end-to-end support with every order, including free post-sale technical help for customers with wire tying challenges or problems. For more information about our baling wire options or any of our other products, please contact us or request a quote today.

Steel Baling Wires

Baling wire is made by stretching or drawing metal until it reaches a specified diameter. There are different types of baling wire made from a variety of materials, including steel, iron, and aluminum. The type of wire used depends on the purpose, location, and expected stress level. This blog covers steel baling wire and the advantages it offers to various industries compared to other metal baling wires.

Steel Baling Wire Advantages

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Steel Bailing Wire Advantages

Baling wire is used in baling machines to bundle everything from agricultural materials to cardboard. Steel baling wire offers many advantages over those made from other metals, including:

  • Consistency. Purchasing high quality steel baling wire eliminates the risk of inconsistency taken when facilities buy low quality baling wire. Investing in an inferior wire can lead to quality issues, production delays, and damage to machinery. Steel baling wire provides consistent count per bundle, tensile strength, and elongation.
  • Durability. Steel baling wire can handle high pressures and weights without breaking apart or causing deformity, enabling you to trust that it will hold up to your application. Quality steel baling wire is available in multiple grades from 550 MPa to 1300 MPa, meaning that it is remarkably strong and long-lasting.
  • Corrosion Resistance. When your baling wire is subject to the elements or harsh environmental conditions, you need to know it will continue to hold. Higher alloy, annealed steel wire has superior corrosion resistance, allowing for storage in high humidity and stability against acids, alkaline, and chlorine.
  • Workability. Stainless steel baling wire is easily formed to suit any application and tolerance. Stainless steel wire can be drawn to the thickness of a strand of hair or into ropes as large as 32mm.
  • Savings. Using high quality steel baling wires decreases the risk of breakage and damage to equipment, which saves you money on machine repairs and purchase frequency. When compared to more expensive materials such as tungsten, stainless steel offers low maintenance, more availability, longevity, and ease of use and installation, making it the ideal wire in many applications.

Steel Wires In Industrial Applications

Straight steel wire is used in a variety of industries, including:

  • Agriculture. Baling wire was introduced in the late 1800s and was used in the agricultural industry for baling hay. However, baling wire was prone to breakage back then, causing injuries to the animals. Baling wire has become stronger and more durable with time.
  • Bailing wire is commonly used to galvanize other metals to provide extended life and corrosion resistance. Steel baling wire is strong enough to endure the plunge into molten materials involved in the galvanizing process.
  • Construction. Steel stockholders rely on baling wire to transport large amounts of steel from one place to another. In the form of a coiled steel rope, it is strong enough to hold the load and pliable enough to conform to different sized materials.
  • Recycling. Baling wire is regularly used in the recycling industry to keep baled recycled materials from falling apart. Using baling wire ensures that recycling facilities run smoothly.

Can’t Decide Which Wire Is Best? Get Help from the Experts at Coastal

Steel baling wire offers numerous benefits over other lower-quality metals. It is corrosion-resistant, reliable, durable, long lasting, cost-effective, and can be fabricated for many applications in a variety of diameters. The experts at Coastal Wire offer straight steel wire, coil wire, and box wire. Contact us today to learn more about our products or request a quote.

Box vs Coil Wires

Box wire and coil wire, though similar, fill different needs. Exploring their unique advantages and uses can help you decide which is best for your next project.

Box Wire

Primarily used in an industrial capacity, box wire is a resilient, high tensile strength wire that can withstand up to 75,000 psi and comes packaged as a coil in a cardboard box. It can be used in various applications including baling operations, storing commodities, and transporting recycling. Box wire is versatile yet simple enough to use, that even homeowners use box wire around the house. Since the wire feeds from outside of the coil, it is easy to store when not in use and accessible when needed. Coils of box wire weigh either 50 or 100 pounds and come in 9, 10, 11, and 12 gauge.

There are many advantages to using box wire for industrial applications.

Quality

Free of imperfections such as rust and mill scale, box wire has an aesthetically pleasing, uniform appearance that indicates its reliability and quality. While other types of wire come wrapped in exposed spools or coils, box wire comes packaged in a box that guarantees that the wire within it is protected from the elements before it reaches the hands of the end consumer. 

Durability

Box wire is durable and resilient while remaining malleable. It easily takes on the shape of whatever it wraps around without breaking or stretching, as long as it is applied with its tensile strength in mind. During transport, the boxes protect the coils from rubbing against each other and causing unnecessary wear, ensuring an undamaged product that is ready to use at a moment’s notice.

Strength

With a tensile strength of up to 75,000 psi, box wire is perfect for the rugged application of wire in an industrial capacity. Maxing out at a diameter of only .135 inches, box wire is still strong enough to bind heavy bales of hay together or store shipping commodities before transport.

Application

Box wire is primarily used to bind things together. It can be found in the construction, recycling, agriculture, and consumer industries. Retail consumers such as homeowners are likely to use box wire for DIY projects around the house, such as fixing a fence or repairing a wind chime. In an industrial capacity, box wire is used in the construction of buildings, fences, and much more due to its strength and reliability.

Types of box wire include:

  • black annealed boxed baling wire
  • galvanized boxed baling wire

Coil Wire

Coil wire has similar properties to box wire, except it comes packaged in a coil around a tubular steel carrier as opposed to a box. These carriers can be stacked on top of one another for easy transport and storage. Coil wire has a tensile strength of up to 75,000 psi and comes in 9 ½, 10, 11, 12, 13, and 14 gauge, though it is also available in custom diameters.

The advantages of coil wire come from the way it is manufactured and the way the wire is stored and accessed as a coil.

Cold Drawn

When coil wire is manufactured, it undergoes a process called drawing, which pulls or draws the wire into shape. This process occurs at room temperature and grants an aesthetically appealing finish, better machinability, higher tensile strength, and better uniformity throughout the wire.

Uniformity

Rigorous quality control measures during manufacture guarantee that coil wire is free of burrs and other blemishes that can cause the wire to look unappealing and adversely affect its performance. These measures also allow different spools of coil wire to have close tolerance lengths.

Reduced Waste

When utilizing coil wire in the field or on a job site, its design allows for less waste due to the continuous nature of the spool. If used in a machine, the spool can be directly fed into the machine, causing fewer drops and remnants from having to cut and reposition the wire.

Secondary Processing Capabilities

Coil wire is great for finished or half-finished parts. It can easily be bent, flattened, swaged, drilled, welded, or punched through a part, and its ends can easily be threaded or chamfered.

Application

Coil wire is used in many industries with differing applications. It can be found outdoors, in power supply equipment, and in buildings depending on the gauge of the wire. From fences to electrical cabling, coil wire is versatile and maneuverable and can serve many different use scenarios.

Can’t Decide Which Wire Is Best? Get Help from the Experts at Coastal Wire

Box wire and coil wire are similar in most ways, including appearance and strength. The two differ mostly in how they are stored and how the wire is drawn from the spools, which allows the two wires to serve different uses and industries.

At Coastal Wire, we produce both box wire and coil wire, and consider ourselves to be South Carolina’s leading wire expert, as well as the largest box wire manufacturer in the nation. For help deciding between the two, or for anything else, please request a quote or contact us today.